Advantages of Uniform Beam 650nm Red Line Laser Module In Mechanical Processing

Uniform Beam 650nm Red Line Laser Module

What is the best solution to make ideal line aligning accuracy for mechanical processing works? It might not be limited by long distance, high height and other complex workshop environments etc. Cooperated with a qualified 650nm semiconductor laser diode tech and a qualified separate crystal lens, it is created into a professional line measuring device of a uniform beam 650nm red line laser module. Usually it allows correct selection of output power and optic lens fan angle. Being made with ultra compact size and durable housing tube, when laser line generator makes proper integration or installation with those of industrial machinery or equipment, it will help workers and engineers make ultra clear, fine and precise line indication for multiple raw material processing works.

Non Gaussian beam emitted from a 650nm red line laser module has uniform energy distribution, and projected straight red reference line has no “center too bright and edge blurred” appearance. When a high power laser line is projecting at a long work distance, within 10 meters, red laser line thickness and brightness still remain consistent, avoiding positioning deviations caused by light attenuation. Within wide range output power of 5mW to 100mW and high power output power range up to 150mW to 500mW, this laser line generator should not only be selected with proper operating voltage electric power source, but also be selected with correct output power and optic lens fan angle so as to get ideal line alignment accuracy as expected. 

When 650nm red line laser module gets wide range fan angles of 10 to 93 degrees, being made with durable anodized aluminum alloy housing tube, it just gets superior advantages of anti vibration. The driving circuit has a built in filter design so as to reduce the impact of electromagnetic interference on beam stability. It emits highly straight and fine red reference line within 0.5 meter to 6 meters, cooperated with adjustable focus optic lens and its low laser beam divergence, this laser line generator obtains ultra high fineness of only 0.3mm at 10cnm, and 1mm to 2mm fineness at 2 meters work distance. Event though real line positioning work is processing at quite long work distance and other ambient lighting occasion, it can still make good job for a lot of mechanical processing works conveniently. 

Applications of uniform beam 650nm red line laser module in mechanical processing:

Cutting and material cutting guidance.

In processing of cutting metal sheets, wood, plastic and other materials (such as laser cutting machines, CNC shearing machines), a red alignment laser line is projected as a cutting path mark, and the operator can intuitively align the edge of the material to avoid manual marking errors and improve cutting accuracy (the error can be controlled within ±0.5mm).

Application scenarios: automotive sheet metal cutting, furniture plate custom cutting, advertising signboard processing.

Welding and assembly positioning

In arc welding, spot welding and other welding equipment, a straight line laser line generator can mark the weld position to assist the robot arm or manual precise alignment of the welding area, especially for long straight welds (such as pipe welding, box splicing), reducing welding deviation or leakage problems.

In assembly scenarios, it is used for linear alignment when installing parts (such as motor base fixing and guide rail installation).

Machine tool processing calibration

Before machining on lathes, milling machines and other machine tools, the workpiece clamping position is calibrated by a straight line 650nm red laser module to ensure that the workpiece axis is consistent with the direction of movement of the machine tool; it can also be used for position compensation marking after tool wear (such as diameter reference when turning an outer circle on a lathe).

3D machining contour assistance

In 3D printing, engraving machines and other equipment, with the software system, the straight line red alignment laser can project the processing trajectory in real time, which is convenient for operators to monitor the processing progress or adjust parameters (such as engraving depth, printing layer thickness).

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